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Maximizing Returns from Existing Production Assets Production
/ manufacturing process capabilities and performance are engineered and
re-engineered with innovative technologies, sometimes including better micro
strategies and techniques such as Advanced Process Control (APC). It turns out, however, that these processes
typically leave money on the table; they very seldom include complete tools
to enable actual overall operating performance to match (the new) full capabilities.
Historically,
in applications of Ultramax® during the past ten years, only
one percent was already operating close to the optimal performance of the
existing production assets, even those with various levels of APC. Importantly for business, the
magnitude of the gains achieved for most of the high-volume processes were in
the order of a few hundred thousand to a few million dollars annually per
process. More
specifically, the failure to fully utilize the existing process capabilities
is mostly due to:
Ultramax® Fulfills Both of these
Requirements in a Most Effective and Efficient Manner ─
Operating performance is determined by the set of metrics
you define, any number as long as they can be measured or calculated. These frequently include bottom-line
metrics not managed or controlled (by feedback or by feed-forward) directly
by the Process Control System; such as, depending on the process: costs
incurred, final quality, consistency, net throughput, losses, efficiency, emissions,
etc. ─
Simplicity and speed of optimization are particularly
beneficial when dealing with new product specifications, new requirements,
process upgrades, new operating conditions, and new economic factors –
or to test optimization.
Re-starting Ultramax under a new reality is now extremely easy. ─
With the Ultramax toolset you can increase the operating
performance of most systems, from large to small; and from engineering
optimization studies to on-line dynamic optimization (advisory and
closed-loop) as physical conditions, requirements and economic factors
change. More generally, it
applies to any system where one makes adjustments to improve operating
performance. ─
No up-front process models are needed; the main
requirement is to have measurable variables. Ultramax automatically learns from operating
data (from experience) about process operating characteristics as it optimizes
adjustments to yield optimal performance. You
might wish to review Applications, and get
a feel for customer appreciation in the 10 min. video and in Testimonials. For more technical
details please check out “Excellence”
and “Technical Summary”. To
compare to various other technologies to optimize operations see the essay WhitePapers >
Optimal_Operations. Welcome to an innovation on how to
best manage operations with current facilities. Then,
consider getting in touch with us to actually utilize all of your
process’s potentials, already paid for. With the Ultramax track record we can
assure satisfaction -- in fact, we guarantee it! Ultramax Corporation and Agencies |
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